About Rotary Kiln Tyre Casting
Kilns are generally used in varied industries to endure higher temperatures and pressures to make numerous industrial products. Therefore, we bring a prime component of kiln systems and plants, that is, our Rotary Kiln Tyre Casting. This is created by adapting strong casting procedure that ensure dimensional stability and durability of the component for many years. It is made from alloy steel material, which implies it is strong enough to process complex materials in just hours. The delivered Rotary Kiln Tyre Casting has the optimal material loading capacity in the range of 3000-5000 KG. It can effectively tolerate 500-1000-degree Celsius temperature.
Product details
| Material | Alloy Steel |
| Material Loading Capacity | 3000-5000 kg |
| Max Temperature (degree Celsius) | 500-1000 |
Precision Engineering for LongevityOur rotary kiln tyres undergo meticulous CNC machining and finishing processes to achieve tight tolerances of 0.01 mm. Quenching and tempering ensure consistent hardness, combined with shot blasting for optimized surface quality. Reliability is assured through rigorous ultrasonic, radiographic, and visual inspections, maximizing lifespan and performance even in high-torque applications.
Tailored to Industrial NeedsCustom manufactured to fit a wide range of kiln diametersfrom 500 mm up to 8,000 mmand weights up to 35,000 kg, each tyre is adapted per client drawing and specification. The robust materials and precise construction make them suitable for continuous, heavy-duty operation across cement, metallurgical, chemical, and mining environments.
Comprehensive Installation and Service SupportWe offer professional onsite installation services ensuring a seamless fit and operational startup for your rotary kiln tyre. With seaworthy export packing and a production lead time of 4575 days, our solutions are designed to suit the global industrial market. Every tyre is backed by superior after-sales and distributor support.
FAQs of Rotary Kiln Tyre Casting:
Q: How is the rotary kiln tyre manufactured and what casting technique is used?
A: Rotary kiln tyres are produced using advanced sand casting or lost foam casting methods, ensuring strong structural integrity and precision. Depending on the project requirements, alloy steel, cast steel, or carbon steel is selected to maximize strength and durability.
Q: What industries commonly use rotary kiln tyres and for what purpose?
A: Rotary kiln tyres are essential in cement, metallurgy, chemical, and mining industries. Their primary function is to support the kiln shell and facilitate smooth, controlled rotation under high loads and demanding operating conditions.
Q: What is the typical production timeline and minimum order quantity for a rotary kiln tyre?
A: Production lead time ranges from 45 to 75 days, allowing for detailed customization and quality control. The minimum order quantity (MOQ) is just one piece, accommodating both small and large-scale requirements.
Q: Where is the installation of the rotary kiln tyre carried out and is professional support available?
A: Installation is undertaken onsite with the support of trained professionals to ensure optimal alignment and performance. Our service includes not only installation but also technical guidance tailored to the unique specifications of each kiln.
Q: What are the benefits of quenching and tempering heat treatment in rotary kiln tyres?
A: Quenching and tempering increase the wear resistance, toughness, and durability of rotary kiln tyres, providing hardness between 170-250 HB. This extends the service life to over 10 years under normal operation, reducing maintenance and downtime.
Q: How is quality control managed during the production of rotary kiln tyres?
A: Quality assurance utilizes ultrasonic, radiographic, and visual inspection methods to detect any internal or surface defects, ensuring each tyre meets strict industrial standards for safety and reliability.